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Galletti planetary mixer

Galletti planetary mixer has mixing arms, liner plates, mixing blades and many other properties.

The planetary mixer Galletti OMG SICOMA with forced mixing by means of its satellite movement is
the one that achieves greater homogenization in a shorter time of mixing. Maximum mixing quality
for all types of prefabricated concrete and concrete of high specifications.

In our company located in Barcelona, Galletti Ibérica, we have a wide variety of mixers, such as the
planetary mixer.

The Galletti planetary mixer has mixing arms, coating plates, mixing blades and many other
properties.

QUALITY SYSTEM

The Manufacturing Procedures used for all SICOMA Mixers have been compliant with the Quality Requirements of ISO 9001 since 1995 and have been updated and approved by CERMET since 2009 as compliant to ISO 9001:2008.

3-D MODELLING

Since 1999 all Mixers are designed and constantly improved with the use of three-dimensional modeling softwares.

CNC MACHINE CENTER

The steel fabrication of the mixer tank is machined with a CNC boring machine to guarantee the perfect alignment and parallelism of the mixing shafts.

ASSEMBLY LINE

The Mixers are line assembled giving very short lead times due to the high level of standardization.

PATENTS

The Shafts´Seals as well as other particular features are protected by International Patents.

GEAR BOX

SICOMA´s 60 years of mixer experience has created a gearbox that is virtually indestructible. The huge double horizontal design is strong and shock resistant. The wide horizontal oil bath is cool running and gives every gear optimum lubrication. It is good for live and carries a 5 year, 10.000 hour warranty.

QUALITY CONSTRUCTED TO BUILD QUALITY.

MIXING BLADES

Complete the mixing action and give fast discharge. Cast from Ni-hard iron, 550 HB minimum, for extreme wear resistance. Outer edges are thickened to equalize wear and the angle of attack is optimized to push, not slice, to maximize both mixing and blade life.

Revestimiento fundo y paredes (Ni-Hard opcional)

Realizados en función Ni-Hard para garantizar una larga duración también en condiciones críticas. Están formados por losetas de fácil sustitución y siempre disponibles en almacén.

MIXING ARMS

SICOMA´s mixing action starts with the arms, which are responsible for most of the mixing, from top to bottom. Three cast iron arms per star, two stars starting from MP 1875/1250 and three starts from MP 4500/3000 and MP 6000/4000. Together with two hardened steel scraping arms they are the best for toughness plus abrasion resistance. Adjustment slots allow easy blade adjustment to compensate for wear.

Hydraulic Power Pack

Providing plenty of capacity to operate doors reliably in even the largest mixer. Manual lever allows the door dual use, to be opened during power loss and to be closed right after.

Half-Moon Cover

Widest opening of any, to give faster cleanup and adjustment of wear parts while making the process safer all round. One, two or three-part depending on mixer size. Single piece cover with hydraulic lift for easiest access is optional in largest models.

Discharge

Up to four swing-out sector doors running in rubber seals are completely watertight, non-jamming and low in maintenance, further reducing lifetime cost. Larger models are hydraulically powered while small models have choice of pneumatic or manual operation.

OPTIONS AVAILABLE

AGGREGATE FEED
To best meet your needs, the feed side comes with either a closed cover (for you to fit your own chute), open top, optional integrated skip hoist or a built-in aggregate loading hopper.

DISCHARGE DOOR SAFETY GUARD

When the service platform of the mixer is installed under the discharge door, it is necessary to use a protection guard to keep the operators safe during the rotation of the door sector for the opening and closing of the door. This safety guard can also be dust proof when the mixer works with dry mixes, in order to confine and eliminate the dusts.

DRAGLINE SKIP

Rails can be installed vertically to allow installation in the smallest floor area.

DUST COLLECTOR AIRBAG

During the discharge of the aggregates into the mixer, either from a skip or from a holding hopper, the Dust Collector Bag must absorb the air shock generated by the fast inrush of the material. The function of the airbag is very important for the Dust Control, even though it does not replace the dust filter.

HYDRAULIC COUPLING

Gives long service life by reducing the high mechanical stress in conditions such as repeated startup with a full load.

CONTROL PANEL
Mounts on the mixer, allowing major mixer functions to be controlled locally to make cleanout, testing and maintenance easier.

BELT TRANSMISSION

In case the mixer must be installed in a plant with a reduced height dimension, it is possible to install the mixer motor at the side of the pan and to use a belt transmission between the motor and the gearbox.

POWERED PULVERIZER

The unique hollow central shaft allows electrical connection to the motorised blades which improve mixing of clay products by breaking up balls of unmixed material.

SAMPLING BOX

All Planetary mixers can be equipped with a sampling box to take some samples of material before the discharge, usually used to prepare concrete test cubes. The operator can collect the sample very easily and safely without opening the top cover of the mixer, which would require the main switch of the plant to be turned off.

PROBE CLEANING BLADE

In case a floor mounted probe is installed, we recommend using a rubber cleaning blade which cleans the surface of the sensor at every rotation of the planetary gearbox, improving the quality of the measurement.

HIGH PRESSURE WASHOUT

The standard water outlets are spaced around a 180-½ in. spreader bar, angled to give best water distribution (models MP1500 and larger). High-pressure washout adds spray jets, angled to cover the whole mixer interior, mounted on the underside of the rotating mixing arms. This awesome washout system is powered by a powerful high-volume pump. The pump can be shared with a second mixer or manual spray wand.

STAINLESS STEELTANK AND MIXING TOOLS

Whenever the material to be mixed must be contamination free or when the ingredients are chemically aggressive, it is recommended to use special materials (such as Stainless Steel) for the lining of the pan and for the mixing tools.

ROTATING MOISTURE PROBE

Due to the hollow main shaft (unique feature of OMG Gearbox), MP Mixers can be equipped with a moisture probe which is fixed to the scraping arm and rotating into the mixture. The probe cables are connected to the control system through a rotating collector.

LOOR MOUNTED MOISTURE PROBE

The production of high quality concrete usually requires a moisture measurement in the mixer, in order to control the water content in the mix. Upon request, all Planetary Mixers can be equipped with moisture probes installed at the floor level.

SERVICE SIDE DOOR

In case, when access to the mixer from above is rather difficult, there is a possibility to provide one or two side service doors. This option is particularly recommended for spacial batches in order to improve cleaning of the tank.